Mustabin Intsam Afzal Chaudhry

Renewable Energy & Sustainability Specialist | Project & Engineering Management | Technical Audits | HSE/OHS |Supply Chain

Delivering excellence across engineering, sustainability, operations, and technical management

5+
Years Experience
60MW+
Power Projects
4+
Major Awards
Mustabin Intsam Afzal

About Me

As a Mechanical Engineer with a passion for renewable energy and sustainability, I have dedicated my academic and professional journey to advancing innovative energy solutions. I completed my Bachelor of Mechanical Engineering from Air University (Sep 2018 – Jun 2022), where I actively contributed to research on rocket-based combined cycle (RBCC) engines and solar thermal energy systems, earning recognition through international conference publications and completing a sponsored project by NESCOM. My academic interests lie at the intersection of sustainable energy, automation, and advanced engineering simulations, with a strong foundation in CFD, thermal simulations, and product development.

Currently, I serve as an Project Lead – Operations at Kohat Cement Company Limited, leading 35MW+ power projects. I have successfully managed SCADA-integrated energy systems, HSE compliance, and vendor/supply chain operations, optimizing energy efficiency and sustainability. My experience spans engineering management, project execution, and industrial energy systems, ensuring operational excellence in the cement and manufacturing sectors. Additionally, I have worked on energy audits, industrial automation, and large-scale Energy systems, contributing to sustainable industrial practices.

Engineering Excellence

Expert in mechanical systems and renewable energy technologies

Sustainability Focus

Committed to eco-friendly and sustainable engineering solutions

Project Leadership

Proven track record of managing complex engineering projects

Professional Experience

Kohat Cement Logo

Project Lead Operations

Kohat Cement Company Ltd

Jan 2023 – Present · 3 yrs 3 mos

Lahore, Punjab, Pakistan · Hybrid

Leading projects technically and commercially
Managing Supply Chain operations
HSE/OHS inspection and Audit
Energy Management and Energy Audit/inspections
Kohat Cement Logo

Management Trainee

Kohat Cement Company Ltd

Jul 2022 – Dec 2022 · 6 mos

Inventory Management: Managed inventory for goods valued at $8 million, implementing FIFO system. Provided coaching to 20+ employees, resulting in $3.6 million waste reduction
Vendor Management: Oversaw 1500+ vendor accounts, collaborating to achieve 20% growth in business volume
Plant Equipment Data Compilation: Created comprehensive database for bearings, conveyors, bag filters, and gearboxes, reducing downtime and maintenance costs by 20%
HSE Coordination: Collaborated with HSE department and auditors to implement annual HSE targets, policies, and SOPs
IPM Coordination: Developed standardized central plant equipment database, achieving 10% improvement in annual maintenance targets through EAM analysis
SHOCKS & STARS ENGINEERING Logo

Research Assistant

SHOCKS & STARS ENGINEERING Pvt Ltd.

Jun 2021 – Jun 2022 · 1 yr 1 mo

Air University, Islamabad

Design Exploration of Rocket Based Combined Cycle (RBCC) Engine for Sub Orbital Vehicles
Alternative Concept for Launch Integration
Booster Configurations
SOLIDWORKS® CAD Modelling
ANSYS Fluent® CFD at On Design and Off Design Point
NESCOM Logo

Design Exploration Intern

National Engineering and Scientific Commission (NESCOM)

Aug 2021 – Oct 2021 · 3 mos

Islamabad, Pakistan

Worked on Design Exploration of 3DOF motion platform
Concept designing in SOLIDWORKS and computational analysis in ANSYS
Developed a simple and cost-effective 3DOF motion simulator to replace expensive conventional systems
Designed a three DOF crank arm based mechanism with high inertia moment and force transmission efficiency
Verified simulator performance through experiments
Honda Atlas Cars Logo

Project Intern

Honda Atlas Cars ( Pakistan) Limited

Jul 2021 – Aug 2021 · 2 mos

Islamabad, Pakistan

Experienced the general assembly department of Automobiles
Hands-on experience in Periodic maintenance and General repair department
Gained experience in the paint and body department

Key Projects

35MW

35MW Solar Power System

Designed and implemented a large-scale 35MW solar power generation system, significantly reducing carbon emissions and operational costs while providing sustainable energy solutions.

Solar Energy Renewable 35MW Capacity
SCADA

Energy Management System with SCADA

Developed and deployed an advanced energy management system utilizing SCADA technology for real-time monitoring, control, and optimization of energy consumption across industrial facilities.

SCADA Energy Management Automation
25MW

25MW Coal Fire Power Plant

Managed operations and optimization of a 25MW coal-fired power plant, implementing efficiency improvements and emission control measures to enhance environmental performance.

Power Generation 25MW Capacity Operations
Eco-Friendly

Carbon Reduction Initiative

Led a comprehensive carbon reduction program resulting in significant decrease in greenhouse gas emissions through process optimization and renewable energy integration.

Sustainability Carbon Reduction Green Initiative

Technical Skills

Energy Management

Renewable Energy

SCADA

MATLAB

SolidWorks

ANSYS

Leadership

Project Management

Achievements & Awards

Team Head Award

Air-Tech

Recognized for outstanding leadership and team management

Result-Oriented Employee

2025

Awarded for exceptional performance and results delivery

Solar Project Recognition

2023

Honored for excellence in solar energy project implementation

Certifications

2023

Energy Audit

SGS Pakistan

Six Sigma

Process Improvement

Professional Certification

Huawei

Fusion Installer

Huawei Certified

Planning

Project Planning

Professional Certification

International Exposure

02/2024

PV Manufacturing Plant Visit

China

Explored cutting-edge renewable technology and solar photovoltaic manufacturing processes, gaining insights into advanced production techniques and quality control systems.

06/2024

Cement Tech Conference & BESS Plant Visit

China

Attended international Cement Technology Conference and visited Battery Energy Storage System (BESS) manufacturing facility, exploring innovations in energy storage and cement production.

05/2025

3rd Sinoma Cement Green & Intelligence Summit

China

Participated in global summit on sustainable cement production and carbon reduction strategies, engaging with industry leaders on green manufacturing and intelligent automation technologies.

Get In Touch

Contact Information

Location

Lahore Pakistan

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